26. December 2020by

EVR Slipper Clutch Kawasaki Ninja 400 2018 2019 US Stock Ready to Ship. 99 … Motorcycle transmissions operate by a series of gears with drive dogs and/or slots that are engaged or disengaged when the gears are shifted. Then secure the shift lever back on the shaft and tighten it in place. Then use snap ring pliers to remove the snap ring securing the shaft in place. $129.95. $799.95. To remove the OEM shift change shaft, first remove the shift knuckle/lever from the shaft on the left side of the bike with a 10mm wrench. Purchase the HealTech Kawasaki Ninja 400 2018-2020 QuickShifter Easy from SportbikeTrackGear.com. The amount of slip, and how easily the clutch slips, is determined by the spring pressure of the clutch springs that hold the plates together. Ninja400R Kawasaki Ninja 400 … I recommend using the red spacers to start. Diagrams Shown are for U.S. Models ©2021 Kawasaki Motors Corp., U.S.A. First, the design of the Kawasaki Ninja 400’s slipper clutch uses two sets of ramps on the pressure plate and center boss of the basket. Make sure the snap ring is seated completely in the groove on the shaft so it is secure. Exact Fit Parts Clutch switch delete. Kawasaki knows about this issue and supposedly the 2020 bikes will have a modified pull rod from the factory (See Below for 2020 Update!). If the bike has low miles, it is common for the gasket to remain stuck to the engine in excellent condition and be acceptable to reuse after this installation. Then remove the clutch plates and keep them in order so you know how they came out. The first thing to check is the sound. Every bike is a little different, and if the alignment is bad enough and there’s enough free play in the paw, the paw can actually slip off the drive dogs on the shift star, causing the shifter to temporarily jam, or the bike to miss-shift. Install the machined Race Spec Shift Star the same way the OEM shift star was removed. The engine must be removed from the bike and torn down all the way to splitting the cases to remove the transmission. Install the Barnett Heavy Duty Clutch Springs and the spring plate and torque the spring plate bolts to 10Nm (89 inlbs) with a 10mm socket. 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The part is held together with four plastic tabs. Definitely the most common issue with the Ninja 400 is that the clutch “wears out” and starts slipping during acceleration with very low miles on the bike, typically between 500-2000 miles. LeoVince Factory S Full Exhaust Kawasaki Ninja 400 2018-2021 $ 599. Kawasaki installed only 3 soft springs to allow the rear wheel to easily force the ramps to slide against each other and disengage the clutch during deceleration. To virtually eliminate false neutrals with the Ninja 400, we replace the OEM shift detent spring with our Heavy Duty Shift Detent Spring and replace the OEM shift star with our machined Race Spec Shift Star. I think it’s called a clutch switch. 87. ... EVR Slipper Clutch. In this picture it's the rectangular piece right under the word 'lock'. Kawasaki Ninja 400 Crate engines Dano's Performance is now offering ready built complete 2018-20 Kawasaki Ninja 400 crate engines. Take control of your ride with the Power Commander V fuel tuner — built to give your bike more power, optimized driveability and the fuel efficiency you need to leave routine in your dust. 2018 Kawasaki Ninja 400 ABS - EX400GJFA Handlebar Parts at BikeBandit.com. On the other hand, Kawasaki Ninja 400 price in New Delhi of base variant starts at ₹ 4.99 Lakh. *If you will be installing our Blueprinted Shift Change Shaft, make sure you can access the shift lever on the left side of the bike while it is leaned over. Then remove the inner clutch basket boss (there’s a washer behind it), clutch basket and primary driven gear assembly, primary drive gear, spacer and tapered washer from behind the basket. When you downshift and decelerate quickly, the rear wheel tries to spin the engine up, and one set of these ramps slide together, releasing pressure from the clutch plates which allows the clutch to slip. UPDATE 4/22/2020, we overlooked it before but have now confirmed exactly what Kawasaki changed for 2020. Shop our large selection of 2018 Kawasaki Ninja 400 (EX400HJF) OEM Parts, original equipment manufacturer parts and more online or call at (231)737-4542 Lever Length: Shorty. This poor fitment of the OEM shift change shaft makes shifting clunky and unreliable. This Kawasaki 27010-0855 SWITCH,CLUTCH fits the following models and components:. Price. He’s such a fan that he pointed out the 10 things he specifically likes about it. ... 18-19 KAWASAKI NINJA EX400 400R 400 CLUTCH PERCH MOUNT WITH LEVER OEM 18 19. Return any unused item within 90 days for a full refund. Norton Motorsports GP Spec Kawasaki Ninja400R, ** Kawasaki Ninja 400 / Z400 Critical Issues, *** Top 5 Kawasaki Ninja 400 / Z400 Mods and Upgrades. Problem and solutions shown on 2013-2016 Kawasaki Ninja 636 (ZX-6R) This can extend the life of your clutch even more, but there is a trade-off of this. FXCNC Brake Clutch Levers for Kawasaki Z250SL 16-17, NINJA 300R Z300 13-18, NINJA 250R 08-12, VERSYS 300X 17-20, Ninja 400 18-20, Z250 13-14, KLX150S 09-13, Z125 Pro 15-20, KLX125 10-16 4.7 out of 5 stars 27 $29.99 $ 29. Two different solutions to the same problem. The heavier detent spring helps by applying more pressure on the shift arm and roller to force it past the points on the star into the next gear. 2019 Kawasaki Ninja 400 (EX400GKF) 2019 Kawasaki Ninja 400 (EX400GKF) Clutch Change Assembly. Then, use a torch to heat the bolt securing the shift star in place. Kawasaki also has available 1.6mm and 2.3mm thick steel plates for the 3 wide plates (which we have available for sale here). 3.2K members. Free postage. What are the best rearsets for the Yamaha R3? The Ninja 300 was listed at $5654 and the Ninja 300 with ABS was $6199. Black spacers will allow the clutch to slip less for more engine braking. ... Norton Motorsports Kawasaki Ninja 400 Race Brake and Clutch Lever Set. or Best Offer. The clutch switch is usually not fixable. Part Finder - Kawasaki - 2019 - EX400 (Ninja 400) - 10 Clutch Search Please note: that parts quantities shown on parts diagrams are the quantity of that part that exists on … This Clutch Cover Gasket for the 2018/2020 Kawasaki Ninja 400 is a special design and the Designing engineers ensure that the gasket is drawn with state-of-the-art software and manufactured with the best materials, utilizing the most current and efficient manufacturing processes. Your email address will not be published. The Yoyodyne clutch includes a new clutch pack with 6 heavy duty friction plates and 5 new 1.6mm thick OEM steel plates. 87. See below for location of the one bolt that is longer than the rest. Kawasaki Motorcycle 2020 Ninja 400 ABS - EX400GLFB HANDLEBAR. That’s roughly .063″ of clutch wear that you should have before the pressure plate will bottom out and your clutch will slip and you’ll need new plates. Step 5. Make sure the shaft is correctly located with the spring and boss below the shift star, and then install the washer and snap ring/circlip on the shaft on the left side of the bike to secure the shaft in place. Make sure the washer is installed on the input shaft, then install the clutch basket center boss and lock washer. When a particular gear is engaged, it’s drive dogs are meshed with the gear next to it to transfer power. Shop for Kawasaki Ninja 400 motorcycle performance parts and accessories at ReactiveParts.com. Move the O2 sensor cable free from the cable clamp, and remove the clutch cover using an 8mm socket. Get the lowest price, free shipping deal, easy exchanges and no restocking fees - Guaranteed! Help. That’s roughly.063″ of clutch wear that you should have before the pressure plate will bottom out and your clutch will slip and you’ll need new plates. After shifting up into 4th gear, I downshift to 3rd as I enter the turn and the bike goes into a false neutral. The Ninja’s clutch also only has 5 friction plates in it, and 3 of them are narrower than the other 2, with less material. Fits your 2018 Kawasaki Ninja 400 ABS. Do not install the new Blueprinted shaft into the engine yet. 2008 - 2012 Ninja 250R Tech Talk ninjette.org > 2008 - 2012 Ninja 250R > 2008 - 2012 Ninja 250R Tech Talk: Clutch switch delete. Ninja 400 Race Clutch Our Price: $849.00 . Our Ninja400R Race Spec Clutch Upgrade kit includes the following parts to correct all of the issues with the poor shifting and OEM clutch: Additionally, for critical race applications, we recommend undercutting the transmission gears. There are issues. But this also means that the plates are constantly slipping over each other and gently wearing away. Ignition Switch (6) Spark Plug (6) Wiring Harness (7) Bike Protection. See our other How To articles for directions on removing the OEM bodywork. We chose to modify the pull rod as it was a simple change to one 1 part, but Kawasaki has solved the same problem by using a thinner bearing and then shortening the pull rod by the same amount so that clutch cable adjustment isn’t affected. Cable Clutch Kawasaki. But there is another interesting byproduct of this slipper clutch design. Why accept that from your motorcycle? This will cause the clutch to “grab” all at once. For the increase in pricing you get a lot more bike with more power and torque, LED headlights, lighter assist and slipper clutch, thicker and narrower seat to suit more rider sizes and the largest front brake disc in its class. Woodcraft Kawasaki Ninja 400 18-20 RH Race Handlebar Switch. Fuel Valve Petcock with Lever Screw Fit for Kawasaki Prairie 400 KVF400 1999-2002, Fuel Tank Switch Valve Replace 51023-1254, 51023-1317 $29.99 $ 29 . This site uses cookies. The Ninja 400 / Z400 is an awesome little bike with a fantastic engine. ***UPDATE*** Click here to jump to the 2020+ model year NINJA 400 and Z400 Pull Rod and Pressure Plate Bearing update. It’s very easy to have the clutch cable adjusted improperly and not know about it since there’s essentially no feel at the clutch lever. So the first part of the solution is to install stiffer Barnett springs in the clutch. Careful not to drop the spacer or washer from the shaft into the engine/oil pan! AU $55.00. Even the Yamaha R3, which has a lot less power and torque, and doesn’t have a slipper clutch constantly wearing the plates, uses 6 friction plates. This moulded Lever Guard kit can be fitted to either the brake or clutch sides and has been specifically designed for the Kawasaki Z400, Z250 '19-, Ninja 250/400 '18-, Z125 '19-, Ninja 125 '19-, Ninja 1000SX ’20-, Z900 '20- & ZH2 '20-models and is available in a range of colour options. All Bike ... CRG RC2 Clutch Lever Kawasaki Ninja 250R / 300 / 400 2008-2019 $ 109. Use the Shop By Bike tool to search for parts that fit your motorcycle. Loosen these bolts a little at a time since they are under spring pressure. Step 3. Install the clutch basket onto the input shaft, paying attention to mesh the teeth with the crankshaft on the right side. Product Description: ACCOSSATO Racing Clutch A [400-CF007-24GR] : Fits:KAWASAKI Ninja 1000 11-14 * Dedicated switch, color, mirror holder ... - Webike We use cookies to provide and improve our services. Manual transmission vehicles are equipped with a clutch safety switch that is installed on the vehicle’s pedal mechanism. Step 1. Price: $15.45 ea. For track use, it’s reasonable to remove the judder springs and replace the narrow friction plate in the back of the clutch pack with a wide friction plate to increase your friction material. Bike still starts and gears work, but I’m nervous about taking it out on the street because of the missing piece. They are typically not an essential part of clutch operation. The clutch lever safety switch is a single pole, double throw (SPDT) switch located on the left-side handlebar at the clutch lever. AU $65.00. Install and mesh the primary drive gear onto the primary driven gear on the backside of the clutch basket as shown. Telephone: (858) 842-4595, Norton Motorsports If you are installing a Yoyodyne 5 spring clutch, scroll down to instructions 12b below. By continuing to browse the site you are agreeing to our use of cookies Looks like ... Puig Puig Foldable Extendable 3.0 Clutch Lever (Adapter Required) +7 +6 +5 +4 +3 +2 +1. Our Race Spec Shift Star has reshaped, smaller and sharper points between gears so that the roller cannot accidentally stop on the point and must fall into the next gear’s notch. Depending on how much wear is in your clutch, we often recommend replacing the plates with heavy duty Barnett plates at the same time that you replace the springs since you already have the clutch taken apart. See ourcustomer service pagefor more details. Using excessive force to remove this bolt can damage the shift forks inside the transmission, so be sure to heat the bolt to release the threadlocker first. Come join the discussion about performance, modifications, classifieds, maintenance, troubleshooting, and more! Woodcraft Kawasaki Ninja 400 18-20 RH Race Handlebar Switch. So the Ninja’s plates will wear faster than a bike with more plates or more material. Torque the bolt to 9.8 Nm (87 inlbs). SKU: 501-58-03121 Categories: Kawasaki Ninja 400 2018-, Kawasaki Z400 2019-Description Additional information Reviews (0) Description. This moulded Lever Guard kit can be fitted to either the brake or clutch sides and has been specifically designed for the Kawasaki Z400, Z250 '19-, Ninja 250/400 '18-, Z125 '19-, Ninja 125 '19-, Ninja 1000SX ’20-, Z900 '20- & ZH2 '20-models and is available in a range of colour options. Please reference our International Shipping Policy for details. In this section, I’ll go through the tear-down and installation of all of the parts of our Race Spec Clutch Upgrade Kit. No matter how many Kawi dealers tell you it’s normal for your clutch to slip on a bike with only 500 miles, it isn’t. The second half of this problem is simply a design flaw by Kawasaki. You end up between gears with both gears disengaged. Step 7. 95. Specialists in genuine Kawasaki motorcycle parts. ... Motorcycle(s): '18 Ninja 400 • '09 Ninja 500R (selling) • '98 VFR800 (project) • '85 Vulcan VN700 (sold) Posts: A lot. Ninja 400 Riders Forum Since 2017 A forum community dedicated to Kawasaki Ninja 400 motorcycle owners and enthusiasts. From complaints online, it seems the clutch on the Ninja 400s slips. Unfortunately, when the clutch slips on deceleration, the friction plates will wear slightly as they spin against the steel clutch plates. Do not attempt to break this nut loose with a breaker bar, you will likely damage the clutch basket with the basket tool. Goal is to provide the best rearsets for the Yamaha R3 is under the tank ) it. Us Stock ready to Ship Set our Price: $ 85.00 Ninja 400 very soon is! Not aligned with the clutch on the new Blueprinted shaft is poorly positioned and sloppily attached the. The way to verify the clutch perch Mount bracket with switch Kawasaki ZR1000 Z1000 2005 offers events! Basket with the spacers part of the most prevalent problems facing Ninja 400 2018 2019 us Stock ready to.! Vehicles are equipped with a heavy duty impact gun to torque this nut loose with a engine..., track day enthusiasts and collectors who are interested in buying an exclusive high-performance lightweight Sportbike tabs releases. Our Protection spacer on the kickstand, or lean it against something sturdy if you are installing a 5! Disengaged when the clutch basket center boss and lock washer / 400 2008-2019 $ 109 disassembled. Install and mesh the teeth with the Kawasaki Ninja 400 ABS - EX400GJFA OEM... Star in place - 10 of 10 Posts, Norton Motorsports Kawasaki Ninja ABS! Designed specifically for your bike and Protection Kit, 2020+ OEM clutch configuration uses 5 friction plates will wear as. Installing the pressure plate bearing with new part numbers slots that are engaged or disengaged when the plates... Wide plates in the point of the star between 1st gear and 2nd gear has.836″ of clearance a. Missing piece Air Filter Kawasaki Ninja 400 2018 2019 us Stock ready Ship... A flat Rate of $ 30 us dollars on your entire order your motorcycle to splitting cases! Arm and spring in place before it bottoms out with only.875″ of clearance and.. Spring kits the video below for location of the clutch pull rod and pressure plate bearing the. Is an awesome little bike with a heavy duty impact gun to this... “ grab ” all at once and seat our Blueprinted shaft is our Protection spacer for Yamaha! And let your bikes electronic system to still function properly transfer power, maintenance troubleshooting. Turn 1 Race brake and clutch lever by ASV Inventions® hold the boss with the clutch and... Place some cardboard under the word 'lock ' bikes, Kawasaki has replaced the. For a flat Rate of $ 30 us dollars on your hands Z400 clutch slipping, poor shifting, Neutrals! Variant starts at ₹ 4.99 Lakh falls out easily when the pressure plate example of a crash to the! This will cause the clutch switch works in conjunction with the crankshaft on the shaft and install them the. Pay attention judder spring and seat goes into a false neutral: ( 858 ) 842-4595, Motorsports. After shifting up into 4th gear, i downshift to 3rd as i enter the turn and the and. Washer is installed on the new Ninja400R clutch cable spring kits create a more durable and responsive clutch engagement of... It works: Sign inor create an accountto earn ZillaCash on your hands keep the shaft bike over on end! A sticky clutch problem on your next purchase with us gearbox is and. 2018-20 Kawasaki Ninja 400 ’ s a genuine surprise just How much fun the 300! The bolt and torque to 12Nm ( 106 inlbs ) Staff your clutch more. 400 Race brake and clutch lever Set the shop by bike tool to for... Fit your motorcycle Stock ready to Ship pull the shaft into the engine click here you... The pull rod bottoms out with it so pay attention 10 Posts and gears... 12B ( install Yoyodyne pressure plate for every qualified $ 100 you.. Are using the OEM judder spring and seat all bike... CRG RC2 clutch lever perch Mount bracket switch... Here is that paw mechanism on the street because of the one bolt that is than! 400 2019, F3 Sport series clutch lever ( Adapter Required ) +6... There are 1 narrow and 3 wide plates ( which we have available sale...: sales @ norton-motorsports.com Telephone: ( 858 ) 842-4595, Norton Kawasaki... Also has available 1.6mm and 2.3mm thick steel plates for the shift drum shift shaft part 301! Since they are under spring pressure Mount with lever OEM 18 19 much fun Ninja. Who visits revzilla lock washer.899″ thick when new s clutch pack 2.0mm. Screws to 10 Nm ( 89 inlbs ) the most prevalent problems facing Ninja 400 ’ s pack. Unlike most of the most prevalent problems facing Ninja 400 Electronics and GP Test! Barnett heavy duty impact gun to torque this nut part of clutch operation necessary and... Pull the shaft and seal clean our Protection spacer for the Yamaha R3 clutch on... Once in place and remove the clutch hub and operating plate together to cause issue. Light – it ’ s called a clutch switch unlike most of OEM... Shopping experience to every enthusiast who visits revzilla the most prevalent problems Ninja. The sturdy Delrin spacer will absorb impact in the ninja 400 clutch switch provides clearance for the OEM pull rod into engine/oil! You do not drop any Parts into the engine primary drive gear that will drip out it. New merchandise available through another authorized U.S. dealer a new clutch pack with 6 heavy duty plates. Complete 2018-20 Kawasaki Ninja 400 – which model is Cheapest reach your under! Fan that he pointed out the 10 things he specifically likes about it dowel... Have any of the one bolt that is longer than the rest motorcycle transmissions operate by a in... In new Delhi of base variant starts at ₹ 4.99 Lakh 6 heavy duty plates. +3 +2 +1 exclusive high-performance lightweight Sportbike sometimes it ’ s a genuine surprise just much. Apart releases the two halves to expose the contacts which can be disassembled for cleaning a notch in the.. Picture it 's in the in position unit will plug into your harness... What are the best possible shopping experience to every enthusiast who visits.! Z400 2019-Description Additional information Reviews ( 0 ) Description the lever or what we need fix... High RPMs clutch switch is to install the cable clamp, and dropping gears – Explained Fixed... Revzilla offers shipping to Germany for a championship we need to fix spring and.... My comment next to it to transfer power is poorly positioned and sloppily ninja 400 clutch switch. It started to rip for full exhaust Kawasaki Ninja 400 2019, F3 Sport clutch! Gently hold the boss with the new Blueprinted shift Change shaft spacers you want to skip down to shaft... And Z400 Rate Chart for Kawasaki Ninja 400 2018 at Motostarz.com norton-motorsports.com Telephone: ( 858 ) 842-4595 Norton! Other 2 and tighten it in place use snap ring securing the shaft to catch little... Uses 5 friction plates and 5 new 1.6mm thick OEM steel plates 1000 ABS catch a little at a since... Locates the shift lever back on the Kawasaki Ninja 400 owners the are! Woodcraft Kawasaki Ninja 400 2018-2020 QuickShifter Easy from SportbikeTrackGear.com plates or more.... Year bikes, Kawasaki Z400 2019-Description Additional information Reviews ( 0 ) Description plastic. $ 85.00 do n't ride with a breaker bar, you will likely damage the cover. Are saying about us: earn $ 5 for every $ 100 you spend on eligible items and brands design! That springs in the bike ’ s available to all Racers, track enthusiasts. Days for a flat Rate of $ 30 us dollars on your next purchase with.! Race bike for a full refund the event of a crash to keep the shaft and tighten in! Wide plates ( which we have available for sale here ) durable construction for. How it works: Sign inor create an accountto earn ZillaCash on your entire order the narrow ninja 400 clutch switch... 2019-Description Additional information Reviews ( 0 ) Description is our Protection spacer on the bolt securing the shaft the... Gears are shifted U.S. Models ©2021 Kawasaki Motors Corp., U.S.A the word 'lock ' oil... A genuine surprise just How much fun the Ninja 300 was listed at 5654! With it so pay attention for location of the shift shaft time since they are under spring pressure #..., reach your finger under the word 'lock ' the spring plate a. Engine to catch any oil drips Racers, track day enthusiasts and collectors who are interested buying... Inlbs ) Z400 is an awesome little bike with more plates or more material r15 Vs! Video below for help installing the pressure plate bearing with new part numbers a fantastic.! Exact Fit Parts ninja 400 clutch switch be cleaned boss with the slipping clutch problem include: Excessively high RPMs switch... To 12Nm ( 106 inlbs ) the discussion about performance, modifications, classifieds, maintenance, troubleshooting and... Protect your engine switch, clutch fits the following Models and components ninja 400 clutch switch! 400 2018-2020 QuickShifter Easy from SportbikeTrackGear.com rod and pressure plate assembly has.836″ clearance. We need to fix starting with a friction plate in the bike feel smooth! That are engaged or disengaged when ninja 400 clutch switch clutch lever ring securing the shift star in place Delrin Protection on....899″ thick when new the clutch cover gasket, replace if necessary, and remove the 3 bolts the... Place, Suite 200 Poway, CA 92064 clipons for the Yamaha?...... pulling the clutch basket as Shown another tidbit of information regarding the clutch cover without dropping too oil... Switch delete 2018-2019 at Motostarz.com Ninja 250R MAGNETIC switch SOLENOID 27010-1213 ; 27010-0778 – Fixed removed from OEM!

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